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Custom Cable Assemblies and Specialty Cables

- Cable Design
- Cable Engineering
- Cable Manufacturing
- Rubber and Plastic Molding Services
- Off the Shelf and Custom Rubber and Plastic Strain Relief, Cable Grommets, Strain Relief Bushings, Cable Boots, Strain Relief Fittings, etc.

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RoHS Compliant Cables

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Strain Relief

Molded Strain Reliefs and Grommets

Molded On and Slip On Solutions

Strain Relief and Grommet Online Designer
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We provide standard and custom molded strain reliefs and molded cable grip products to the cable assembly and OEM market. These molded strain relief products are available with over 1,500,000 different configurations with no tooling cost required. Minimum order quantities are as low as 100pc for standard off the shelf parts, and 250pc minimum for build to order molded strain reliefs.. Molded cable assembly and strain relief assemblies are an important part of an interconnect product, and designing in the correct strain relief, whether molded on or as a slip-on discrete part is an integral part of the overall products performance.

Strain relief in an interconnect component can be defined as internal stress relief at the termination point or flex relief at the cable exit area. Internal to a connector or termination point, such as a breakout transition, is the point at which the wires are terminated to contacts or other wires. Many devices require the addition of strain relief in this critical area. Many connectors provide this in the connector design itself, such as the insulation support area of a contact and the wire bar clips used on insulation displacement connectors. However, other devices, because of other mechanical considerations, require additional strain relief. Overmolding the contact and wire termination area can improve the pull-force performance, typically by a factor of two to three times. It is common for 40-60# pull-force to be achieved by simply overmolding. Molded strain reliefs, also commonly referred to as molded cable grips may be the answer.

Slip on Boots for Molex Mini FitThe point at which a cable exits a connector body or other component can be a critical failure point because of repeated flexing. Typically, flex life of the cable can be improved up to four times the manufacturer's rating by incorporating an overmolded flex relief. Molded cable grips are common in devices that have high flex rates, such as point-of-sale scanners and medical devices.

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Custom Cable Assemblies with Molded Connectors

Right Angle Plug M488

Circular Connector Cable - Right Angle

Glenair Circular Connector - 37 Pos

Custom Molded Cable with Pogo Pins

Right Angle Plug M488

Circular Connector Cable - Right Angle

Glenair Circular Connector - 37 Pos

Custom Molded Cable with Pogo Pins

Molded Auto Diagnostic Cable

Automotive Diagnostic Cable

Cable with Right Angle CPC Connector

Custom Test Cable

Molded Auto Diagnostic Cable

Automotive Diagnostic Cable

Cable with Right Angle CPC Connector

Custom Test Cable

 

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